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The Automatic Sleeve Welding Machine, also known as a high-frequency sleeve welding machine, is a non-standard customized automated machine that falls under the category of high-frequency machines. It is primarily used for high-frequency welding, embossing, embossing, or stamping functions, without cutting capabilities. Here are some features and usage information about the automatic sleeve welding machine:
1、Machine Types: The automatic sleeve welding machine can be classified into various types such as conveyor belt continuous feeding fusion machines, left and right automatic sliding table fusion machines, and manual push plate fusion machines. The differences lie in the operation methods and efficiency levels. Continuous feeding machines require only one operator, whereas sliding table machines require two operators for processing.
2、Coaxial High-Frequency Resonators: These machines use low-loss European standard coaxial high-frequency resonators, which provide strong high-frequency output power and enable quick fusion of products, leading to increased production capacity.
3、Automatic Continuous Fusion Welding Machine: This type of machine is driven by a motor and employs a two-position turntable positioning slot for precise and fixed positioning. It utilizes multiple workstations for production, with automatic rotation and manual operation limited to placing and retrieving products. This setup improves production efficiency and reduces labor requirements.
4、High Cycle Spark Protection System: The continuous high-frequency welding machine is equipped with an NL-5557 high-cycle spark protection system, ensuring high sensitivity to prevent burning of high-cycle molds. It also includes a high-frequency stabilizer and a high-frequency shielding device to minimize interference and avoid radio interference. These features prevent frequency drift caused by improper operation, minimize damage to electrodes and materials, and provide warning indications.
5、High-Frequency Welding Principle: The automatic continuous high-frequency welding machine operates at an oscillation frequency that meets international industrial band standards. It utilizes a high-Q value vacuum electron tube self-excited oscillator to generate a high-frequency electromagnetic field. This field causes intense molecular movement and friction in the plastic material between the upper and lower electrodes, resulting in welding under the pressure of the mold. The machine typically adopts a C-shaped structure for intuitive operation by the operator.
Usage of Automatic Sleeve Welding Machine:
The machine is primarily used for high-frequency welding applications. It employs high-frequency electromagnetic fields to melt products between upper and lower molds through molecular flow. It is suitable for sealing packaging of PVC double-sided blister shells, blister paper card packaging, toothbrush sealing packaging, as well as EVA fabric leather, genuine leather, OPP, PU, watch straps, suspenders, hot water bags, thermal insulation bags, and other products that require fusion welding. It is also known as a high-frequency plastic fusion splicer.
Specification | |||||
Model | QO-5KWZL | QO-8KWZL | QO-10KWZL | QO-12KWZL | QO-15KWZL |
Output Power | 5000W | 8000W | 10000W | 12000W | 15000W |
Anti-Spark System | NL-5557 High sensitive anti-spark system | ||||
Voltage | 3P AC 380V/220V/440V 50Hz-60HZ or customize | ||||
Frequency | 27.12MHz +/- 0,6 % | ||||
Input power | 8KVA | 15KVA | 18KVA | 20KVA | 25KVA |
Rectifier | SILICON DIODE | ||||
Oscillation tube | 7T85RB | 7T69RB | E3069 | E3130 | 8T85RB |
Max pressure | 350kg | 500kg | 800kg | 1000kg | 1000kg |
Operation mode | Pneumatic Operated (Hydraulic pressure upon request) | ||||
Max gap of electrodes | 200mm | ||||
size of active horn | 100mm | ||||
per Electrode (W*H*L)(mm) | 300*400 | 300*500 | 350*500 | 400*500 | 400*600 |
Size of Work Table (L*W)(mm) | 300*400 | 300*500 | 350*500 | 400*500 | 400*600 |
Welding time | 0.01~9.99s adjustable |